Loss definition of electric drives by a calorimetric system with data processing

Antti Kosonen, Lassi Aarniovuori, Jero Ahola, Jari Backman, Juha Pyrhönen, Markku Niemelä

Research output: Contribution to journalArticle

Abstract

An accurate measurement of power or heat losses of high-efficiency electrical devices is difficult with input and output powers. In the calorimetric method, these losses are measured directly. In this paper, a functional heat loss measurement concept with adequate data processing methods is suggested for heat losses up to 2 kW. Such a heat loss range can be applied to present-day power electronic converters with the rated power of up to 110 kW and motors up to 37 kW. The measurement system does not require a complex mechanical structure or a large footprint area on the measurement site. The concept is scalable to different sizes. New features to the balance type calorimeter data processing are introduced. These include a mass flow correction, a technique to detect the thermal equilibrium, and a method to correct measured heat losses to improve the measurement repeatability and reduce the measurement uncertainty. The measurement uncertainty of the proposed calorimetric concept is 0.4%. Laboratory measurements are carried out both for a commercial frequency converter and an electric motor. These are measured at the same time with two calorimeters. The losses of these devices are measured both by the input-output and calorimetric methods.

Original languageEnglish
Article number6566013
Pages (from-to)4432-4442
Number of pages11
JournalIEEE Transactions on Industrial Electronics
Volume61
Issue number8
Early online date23 Jul 2013
DOIs
Publication statusPublished - 1 Aug 2014

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Keywords

  • Calorimetry
  • converters
  • efficiency
  • electric drive
  • induction motors
  • loss measurement
  • motors
  • power loss
  • temperature measurement
  • uncertainty
  • variable-speed drives
  • voltage-source converter

Cite this

Kosonen, A., Aarniovuori, L., Ahola, J., Backman, J., Pyrhönen, J., & Niemelä, M. (2014). Loss definition of electric drives by a calorimetric system with data processing. IEEE Transactions on Industrial Electronics, 61(8), 4432-4442. [6566013]. https://doi.org/10.1109/TIE.2013.2274417