Hot Deformation Characteristics of Oxide/Sulphide Inclusions in Low Carbon Steels

  • James C.B. Asante

    Student thesis: Doctoral ThesisDoctor of Philosophy

    Abstract

    Studies have been made of the effect of sulphur contents
    between 0.02 and 0.2% on the composition of the oxides and
    oxy-sulphides produced by deoxidation of a low carbon
    (<0.04%) steel with aluminium-manganese-silicon alloys.
    The inclusions were analysed by Quantimet for size distribution
    and Microscan V for composition. Hot rolling of the
    suction cast bars was achieved on a 2 high-rolling mill.
    Samples were taken at 50%, 70% and 90% total reductions in
    thickness and temperature of rolling was between 800 and
    1300°C. Deformation of the inclusions was measured by
    optical microscopy.
    It was shown that at 0.56% Mn in the steel increasing sulphur
    decreased the manganese oxide content of the inclusions but
    with higher manganese contents (>1.5% Mn) little or no effect
    was observed. The average size of both the oxide and sulphide
    inclusions increased with increasing sulphur content in the
    Steel.
    The relative plasticity indices of inclusions have been
    related to inclusion size, matrix strain, composition and the
    rolling temperature. It was shown that inclusions less than
    about 2 um in diameter did not exhibit any deformation
    characteristics under all working conditions. It was also
    shown that the relative plasticity index value was lowered as
    the matrix strain increased. Spheroidisation of the inclusions
    partly contributed towards the decrease in relative plasticity
    index with decreasing inclusion size.
    Oxide inclusions rolled at the lower temperatures behaved in
    a rigid or brittle manner. There was a rapid transition from
    non-deformable to deformable behaviour over a narrow range of
    temperature. The transition temperatures for the inclusions
    were observed to be well below the liquidus temperatures of
    any of the oxide compositions. The non-deformable/deformable
    transition temperature was decreased with increasing sulphur
    content of the steel, reflecting the change in composition
    of oxides shown above. A ternary oxide (Al 0.-MnO-SiO )
    diagram has been produced to predict the transition temperatures
    for the oxide inclusions within the composition range
    studied. Deformation of sulphide inclusions decreased with
    increasing rolling temperatures.
    It was shown that the equations (for estimation of inclusion
    strain in a third plane if the inclusion strain in the other
    planes are known; width spread, ez: plane strain plasticity
    index, (ν*)) are valid and can be useful for volume
    plasticit?® index determination.
    It was found that ductility of the steel decreased with
    increasing percentage area of both oxide and sulphide
    inclusions. Directionality was found to be pronounced in
    steels containing type II MnS inclusions.
    Date of Award1980
    Original languageEnglish
    Awarding Institution
    • Aston University

    Keywords

    • hot deformation
    • oxide/sulphide inclusions
    • low carbon
    • steels
    • Deoxidation
    • Rolling
    • Plasticity-index

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