Real-time laser tracker compensation of a 3-axis positioning system—dynamic accuracy characterization

Zheng Wang*, Paul G. Maropoulos

*Corresponding author for this work

    Research output: Contribution to journalArticle

    Abstract

    The concept of integrating metrology systems into production processes has generated significant interest in industry due to its potential in reducing production time and defective parts. One of the most interesting methods of integrating metrology into production is the usage of external metrology systems to compensate machine tools and robots in real time. Continuing the work described in our previous paper of a prototype laser tracker-assisted 3-axis positioning system (Wang and Maropoulos Int J Adv Manuf Technol 69(1-4): 919-933, 2013), this paper describes experimental results of the dynamic path accuracy tests of the machine under real-time laser tracker compensation. Experiments show that the real-time corrections of the machine tool’s absolute volumetric error have significantly increased the dynamic path accuracy of the machine. This result is also validated by a ballbar acting as an independent measurement instrument, reducing the 95th percentile error from 60 μm to less than 10 μm, without any prior calibration or error mapping, showing that the proposed methods are feasible and can have very wide applications.

    Original languageEnglish
    Pages (from-to)1413-1420
    Number of pages8
    JournalInternational Journal of Advanced Manufacturing Technology
    Volume84
    Issue number5-8
    Early online date16 Sep 2015
    DOIs
    Publication statusPublished - May 2016

    Fingerprint

    Lasers
    Machine tools
    Calibration
    Robots
    Compensation and Redress
    Industry
    Experiments

    Keywords

    • laser tracker
    • light controlled factory
    • machine tool
    • metrology
    • real-time error compensation

    Cite this

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    abstract = "The concept of integrating metrology systems into production processes has generated significant interest in industry due to its potential in reducing production time and defective parts. One of the most interesting methods of integrating metrology into production is the usage of external metrology systems to compensate machine tools and robots in real time. Continuing the work described in our previous paper of a prototype laser tracker-assisted 3-axis positioning system (Wang and Maropoulos Int J Adv Manuf Technol 69(1-4): 919-933, 2013), this paper describes experimental results of the dynamic path accuracy tests of the machine under real-time laser tracker compensation. Experiments show that the real-time corrections of the machine tool’s absolute volumetric error have significantly increased the dynamic path accuracy of the machine. This result is also validated by a ballbar acting as an independent measurement instrument, reducing the 95th percentile error from 60 μm to less than 10 μm, without any prior calibration or error mapping, showing that the proposed methods are feasible and can have very wide applications.",
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    Real-time laser tracker compensation of a 3-axis positioning system—dynamic accuracy characterization. / Wang, Zheng; Maropoulos, Paul G.

    In: International Journal of Advanced Manufacturing Technology, Vol. 84, No. 5-8, 05.2016, p. 1413-1420.

    Research output: Contribution to journalArticle

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    AU - Maropoulos, Paul G.

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    KW - light controlled factory

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